Smart, Scalable, Industrial-Grade Solutions with AaensaTech
At AaensaTech, robotics and automation are the points of convergence between mechanical design, electronics, embedded software, and intelligent control. We provide Robotics and Automation services with turnkey packages to create turnkey solutions; these packages consist of strong hardware, fine-tuned firmware, accurate control systems and scalable manufacturing, allowing you to take industrial-grade, automated products and systems on the way to reality. Whether you need factory automation equipment, smart robotics, IoT-based automation systems, or special automation platforms, we provide you with reliable, efficient, compliant, and futuristic solutions.
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Why AaensaTech?
Engineering Across Disciplines
Having worked in the fields of mechanical design, electronics, embedded firmware, control systems and cloud connectivity, we combine all the required areas to create smooth robotic and automation systems. No disconnections and no silos, only shared engineering excellence.
Design-Based, Performance-Driven Automation
We not only create functional machines but also create systems that are friendly in terms of performance, durability, ergonomics (where applicable) and usability. Be it between the robot and human beings or the robot and the machine, we guarantee powerful mechanics, fluid movement, easy handling and durability.
Replicable and Scalable Solutions
We make sure your automation solution, from prototype to production, is manufacturable. We cost-optimise, find parts, assembly, and supply-chain preparedness, so that pilot builds can be easily transferred to large-scale deployment.
Safety, Compliance & Industrial Standards
Automation systems tend to be controlled or safety-sensitive. We are compatible, safe, EMI/EMC, electrically safe, environmentally tolerant, and reliable in our designs so that your solution can satisfy the global industrial needs.
Complete Lifecycle Support and Evolution
Robotics and automation need constant improvements, upkeep, and adjustments. You have our backing in terms of firmware updates, hardware upgrades, control-system optimisation, scalability upgrades and long-term maintenance so that the system remains relevant and performant.
How We Build Robotics & Automation Solutions
Requirements Gathering & Feasibility Study
- Establish use-case, environment (industrial, consumer, outdoor, indoor), performance targets, and scale of deployment.
- Examine mechanical, electrical, control, compliance and environmental constraints.
Mechatronic Design System Architecture
- Mechanical, structural design, actuator design, electronics/control system architecture, safety design, power/communication design.
Hardware Bring-Up and Prototype Development
- Construct a mechanical prototype, PCB and electronics prototype, assemble sensors, actuators, and power systems.
- The first bring-up: control of the motor, firmware configuration, sensor calibration, and simple movement test.
Automation Logic Implementation Control Software
- Firmware/development control software: Motion control, feedback loop, sensor interface, automation sequence.
- A combination of automation logic, safety routines, communication stacks, and data flows.
Testing, Checks of Validity and Compliance
- Motion, load, speed, precision, environmental (vibration, temperature, dust/water ingress, electrical safety), durability/stress testing.
- Compliance checking: safety, EMI/EMC, reliability, industrial certification (according to target market).
Deployment and Calibration of Pilots
- Test the prototype in an actual or a simulation environment.
- Calibration, optimisation of motion/control parameters, testing in a live environment, and user/trainer feedback loops.
Production Planning Manufacturability
- Manufacturing optimisation final design, BOM final design, supplier sourcing, assembly planning, and test jigs.
- Pilot production, quality assurance, batch verification, defects tracking, and yield control.
Lifecycle Full Deployment, Maintenance and Support
- Training/documentation, deployment support, installation/commissioning.
- Service and maintenance, firmware control upgrades, troubleshooting, supply of spares, and upgrades.
- Variable versioning, scalability capability, variant configuration, and lifecycle management.
Comprehensive Robotics & Automation Engineering Services
Mechanical Design and Mechatronic Design
- ● Design of mechanical structure, development of chassis and frame.
- ● Integration of actuator and drive system (motors, servos, gearboxes)
- ● Hydraulic fine motion design, load analysis, and structural modelling.
- ● Ergonomics (when working with humans and robots), optimisation of footprints and layouts.
Control Hardware Design Electronics
- ● Motor controllers, driver circuit, power electronics, PCB design.
- ● Sensor integration: IMU, encoders, proximity sensor, cameras, LiDAR, etc.
- ● Power design, power regulation, battery control (mobile robots)
Embedded Firmware/ Control Software
- ● Real-time control loops, sensor data acquisition, motor/actuator control.
- ● Embedded Linux or RTOS-based firmware, depending on the complexity.
- ● Fail-safe mechanisms, watchdog, safety and fault-detection routines.
- ● Communication Stacks (wired, wireless), intra-module communication, bus protocols.
Automation Algorithms and Intelligence
- ● Motion control, path planning, and trajectory optimisation.
- ● Sensor fusion, feedback control, error control, closed loop control.
- ● Automation logic, industrial automation workflow and orchestration.
- ● IoT/cloud remote monitoring, control, and telemetry.
Prototyping & Validation
- ● Mechanical and electronic subsystem rapid prototyping.
- ● Functional, motion, load testing, and endurance tests.
- ● Environmental testing- Temperature, levels of vibration, dust/water resistance (where applicable in industry)
- ● Compliance level test, reliability test, quality assurance.
Preparation of Manufacturing and Assembly
- ● Design for manufacturability (DFM), optimisation of BOM, sourcing of suppliers.
- ● Quality control structures, assembly planning, and calibration.
- ● Pilot/scale-up assistance.
Integration, Deployment and Life Cycle Support
- ● Installation (remote or on-site), calibration, and commissioning.
- ● Control software updates, maintenance, tuning, and firmware.
- ● Surveillance, diagnostics, remote control, and improvement loops.
- ● Scalability: support of extra units, batch production, and customisation of variants.
Industrial Manufacturing
Assembly-line robots, pick-and-place, automation lines, machine controllers.
Smart Factories & Industry 4.0
IoT-based automation, sensor-enhanced monitoring, remote controls, predictive maintenance.
Logistics & Warehousing
Automated guided vehicles (AGVs), conveyor, robotic transport, warehouse automation.
Medical and Technological Automation
Diagnostics, laboratory robotics, rehabilitation robotics, assistive robotic systems.
Energy & Utilities
Robotic maintenance, automated surveillance systems, remote inspection robots, automation of energy infrastructure.
Consumer & Service Robotics
Home robots, intelligent home automation, robotic domestic appliances, robotic assistants.
Public Infrastructure
Infrastructure-maintenance robots, automation, cleaning/sanitation robots.
Frequently Asked Questions
Are you willing to develop Smart, Powerful Robots or Automated Systems?
Whether it is industrial automation you envision, intelligent robotics, smart infrastructure systems, or unique, automation-oriented products. AaensaTech is your engineering partner throughout the concept and implementation and beyond.
Make your vision of automation come true. Contact us today!
