Hardware Design & Prototyping Services
From concept to prototype—expert hardware design, engineering, and rapid prototyping for your next innovation.
- End-to-end hardware design: concept, schematic, PCB layout, and enclosure design.
- Rapid prototyping: 3D printing, CNC, PCB assembly, and functional testing.
- Simulation and validation for signal integrity, EMC, and thermal performance.
- Component selection, sourcing, and BOM optimization.
- Design for manufacturability and test (DFM/DFT).
- Support for certification, compliance, and pilot production.
Hardware Design & Prototyping Details
Our hardware design and prototyping services include:
- Concept Development: Requirements analysis, feasibility studies, and initial architecture.
- Schematic & PCB Design: Circuit design, PCB layout, and design reviews.
- Prototyping: PCB fabrication, assembly, 3D printing, and enclosure prototyping.
- Testing & Validation: Functional, EMC, and environmental testing.
- Component Sourcing: BOM creation, part selection, and supply chain support.
- Certification Support: Pre-compliance testing and documentation for regulatory approvals.
Hardware Design Breakdown
Concept & Architecture
- Requirements Gathering
- Block Diagram & Architecture
- Feasibility Study
- Design Planning
Schematic & PCB
- Circuit Schematic
- PCB Layout
- Design Reviews
- DFM/DFT
Prototyping
- PCB Fabrication
- Assembly & Soldering
- 3D Printing & Enclosures
- Functional Testing
Testing & Certification
- Validation & Debugging
- EMC/ESD/Environmental Tests
- Pre-Compliance
- Certification Documentation
Hardware Design Tech Stack
Altium Designer, Eagle, KiCAD
SolidWorks, Fusion 360, AutoCAD
3D Printing & CNC Tools
Oscilloscopes, Logic Analyzers
Test & Measurement Equipment
Embedded Debuggers
Compliance & EMC Tools
Why Choose Us?
Proven expertise in hardware design and rapid prototyping.
Multidisciplinary team of engineers, designers, and prototyping specialists.
Transparent process and collaborative approach at every stage.
Cutting-edge tools and rapid iteration for faster results.
Long-term support from prototype to production and beyond.
Our Process
Requirements & Ideation
We gather requirements, brainstorm solutions, and define the hardware concept.
Schematic & PCB Design
We design the circuit schematic and PCB layout, optimizing for performance and manufacturability.
Prototyping
We fabricate and assemble prototypes, including 3D-printed enclosures and PCB assembly.
Testing & Validation
We test, debug, and validate the prototype for functionality, EMC, and reliability.
Pilot & Handover
We support pilot production, documentation, and handover for manufacturing or further development.
Use Cases
IoT Device Prototyping: Designed and prototyped a custom IoT sensor node, including PCB, enclosure, and firmware, for a smart agriculture startup.
Medical Device Hardware: Developed a portable medical diagnostic device prototype, enabling clinical trials and investor demos.
Case Studies
Case: Industrial Controller Prototype
AaensaTech designed and delivered a rugged industrial controller prototype, including PCB, enclosure, and test firmware, enabling the client to secure major contracts.
AaensaTech designed and delivered a rugged industrial controller prototype, including PCB, enclosure, and test firmware, enabling the client to secure major contracts.
Case: Wearable Health Device
For a healthtech startup, we developed a wearable prototype with custom sensors and BLE connectivity, accelerating their go-to-market timeline.
For a healthtech startup, we developed a wearable prototype with custom sensors and BLE connectivity, accelerating their go-to-market timeline.
Frequently Asked Questions
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Q: How long does hardware prototyping take? ▶A: Most hardware prototypes are delivered in 4-12 weeks, depending on complexity and iteration cycles.
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Q: What types of hardware do you design?A: We design PCBs, embedded systems, IoT devices, industrial controllers, wearables, and more.
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Q: Can you help with enclosure and mechanical design?A: Yes, we offer 3D modeling, enclosure design, and rapid prototyping for mechanical parts.
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Q: Do you support certification and compliance?A: Absolutely. We provide pre-compliance testing and documentation for regulatory approvals.
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Q: Can you help scale from prototype to production?A: Yes, we support pilot production, DFM, and handover to manufacturing partners.
Ready to Prototype Your Next Hardware Innovation?
AaensaTech is your trusted partner for hardware design, engineering, and rapid prototyping.
Let's turn your ideas into reality—start your hardware journey with us today.
Award-winning Hardware Team
Proven Prototyping Success
End-to-End Engineering Support
